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Date:         Thu, 16 Oct 1997 13:25:46 -0500
Reply-To:     Budd Premack <bpremack@WAVETECH.NET>
Sender:       Vanagon mailing list <Vanagon@Gerry.SDSC.EDU>
From:         Budd Premack <bpremack@WAVETECH.NET>
Subject:      Re: Oil press. warning buzzer
Comments: To: Martin Jara <MLJara@LBL.GOV>
Content-Type: text/plain; charset=ISO-8859-1

Marty,

This syndrome has also been occuring on my 86 Syncro. Here's what's happening. The oil pressure is in fact marginally low while the oil is cold and thick, as occurs at start up at lower overnight temps (for me, under 60 F). I posted this issue to the list a few weeks ago and received a flood of replies.

The consensus seems to be to use an official VW oil filter, as Fram and other brands don't have enough filtering material, so there isn't enough back pressure developed from the filter, and so not as much oil pressure is available for the engine. Some people said to always use 20-50W oil, but they are from warm climate areas, so if you live North, that isn't feasonable during the winter.

There are actually two separate oil pressure warning sensors (switches). VW figured that there should be more pressure at higher rpms, so they divided the sensors into one that works at low rpms, and one for higher rpms. The high rpm sensor is actuated at about 2500 rpm, which is why you won't get the warnings at idle, only after you start driving and exceed 2500 rpm. The one that creates your problem is the high rpm sensor, which is called the .9 bar (millibars of pressure) switch.

Just for fun, start the engine cold, accelerate (while driving, not stopped in neutral, as the load on the engine may also be a factor) to about 2500-3000 rpm, notice the warning light/buzzer, and then drop down to 1500 rpm. The warning will probably go off. In a short time, the engine will be warm enough so that the oil is thinner, and the pressure will go up to the acceptable range, and the warning will go off of its own accord.

I took my 86 Syncro to my local (WestsideVW) dealer, who has a well deserved reputation for excellence, to check out the function of my .9 bar (high) switch. The mechanic told me that the switch (sensor) was functioning fine, and that the oil pressure at cold starts was only marginally low. His advice was to use 10-30W oil (not 5-20W) for the winter, and to warm up the engine a little at idle prior to driving in the morning (which is a good idea for many reasons).

I hope this answers all of your Qs and lets you know that your system is okay and that all you have to do is use the proper oil and filter, and warm it up in the morning. Or, you can do nothing and just ignore the warning, as it really isn't harming things anyway.

Please write back and tell me if this covers everything. If not, I saved all the list responses I received and I could copy them to you.

Budd Premack 86 Syncro, 84 Vanagon, 73 Super Minneapolis, MN bpremack@wavetech.net


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