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Date:         Sun, 7 Dec 1997 02:42:18 -0600
Reply-To:     Max/Joyce Wellhouse <maxjoyce@IPA.NET>
Sender:       Vanagon mailing list <Vanagon@Gerry.SDSC.EDU>
From:         Max/Joyce Wellhouse <maxjoyce@IPA.NET>
Subject:      Re: Bad heads and a noise
Comments: To: Joel Walker <JWALKER@UA1VM.UA.EDU>
Content-Type: text/plain; charset=ISO-8859-1

Found one of tose metal flanges on a 1.9 core in a junk yard for $5 what a bargain. Only wish I'd discovered the core before I paid $32 wholesale for a pr. of pushrods that were bent!

Dimwitted Moose and Flying Squirrel

---------- > From: Joel Walker <JWALKER@UA1VM.UA.EDU> > To: Vanagon@GERRY.SDSC.EDU > Subject: Re: Bad heads and a noise > Date: Saturday, December 06, 1997 3:15 PM > > ok, first of all: you need to make VERY sure it's really the heads that > are leaking. there are other things back there that can leak, and the > antifreeze will dribble/leak downwards and drip OFF the heads (but the > heads themselves will NOT be leaking). > > flange - there is a little PLASTIC flange on the engine, just below the > alternator. there is a small hose going to it (the hose comes from up > at the top edge of the hatch opening). this flange warps and the o-ring > starts leaking. the coolant will drip off the right side head (usually) > and it looks for all the world like the Dreaded Head Leaks. you can get > a NEW flange, made up metal (surprise!), and replace the old plastic one. > cost: about $20. you'll need some new gasket material, too ... NOT an o-ring. > the new flange does NOT have a groove for an o-ring. i used some material > from NAPA, generic water-system gasket stuff with adhesive on one side. > about $4. > > water pump - can dribble out of a "weep hole" when it starts going bad. > usually starts going bad if the previous owner did NOT replace the antifreeze > regularly every other year or so. the dribble can run down and drip off the > left head. about $200. > > oil cooler - right above the oil filter. they have been known to leak, also. > not cheap. i think about $100. > > coolant tank - leftmost plastic tank, on the rear wall of the engine > compartment. they develop hairline cracks (due to the heat) and leak when > they are warm. about $40 for the tank. also the coolant lever sensor, up > top on the tank, can develop a leak. about $20 with new o-ring. both of these > can leak down onto the muffler shield and onto the ground ... making you > THINK it's the left head leaking. > > various hoses and/or hose clamps. as hoses get old, they don't contract as > fast as they used to ... so when you shut a warm engine off, the metal may > cool and shrink away from the hose, creating a leak. tightening up the clamp > can help, but you'll need to replace that hose sooner or later. > > so, anyway, the first thing to do is make SURE you really really have the > leaking heads ... by checking out all the cheaper possibilities first! :) > good luck. > joel


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