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Date:         Sun, 14 Jun 1998 23:42:15 -0300
Reply-To:     Tim Smith <smitht@UNB.CA>
Sender:       Vanagon Mailing List <Vanagon@vanagon.com>
From:         Tim Smith <smitht@UNB.CA>
Subject:      2WD diff lock add on
Comments: To: vanagon@vanagon.com
Content-Type: text/plain; charset="us-ascii"

Hi John/All, yes there is a locking differential, made by LockRite in USA. About $230US, plus the work! Replace the carrier in the middle of your diff. For any bus back to '69?, and for all vanagons/caravelles.

some comments. One list member had one professionally installed by a trans rebuilding shop. Did not work well first time, lots of 'clunking' and grabbing of the rear wheels, and a tendency to feel a bit unsafe on the highway in dry weather/straight ahead. It was sent back, replaced/rebuilt??? and apparently works fine now. that is the only vanagon data point I have.

Comments on LockRites..... they are a cam/wedge type locker that work by allowing over-running of the outside wheel during a turn, but are essentially 'locked up' during straight running. They do work in both forward and reverse.

They are called 'autolockers' since no driver input is needed. Off road they work fine, if a wheel spins the diff will catch against cams on slower side and lock. When starting a corner the locker is locked!! They wedge down tightly and require a good bit of force to unlock, and they 'bang' loudly when unlocking, better than older versions I am told.

If the surface is treacherous, like winter ice or hardpacked snow, there may not be enough traction to cause the unlocking, so the one of the wheels will break loose and slide, could be inner or outer, depending on traction available, camber of road, load/speed of van etc. In other words they can be a bit unpredictable!! This can steer you straight off the road also. You also cannot disengage it when trying to crawl along a slippery off camber surface, with the result that the entire rear axle slides out to the edge. With an open diff the uphill tire is unweighted and will spin first, warning you while the downhill tire still has a grip.

I _think_ there is some kind of limited slip differential available from VW, one of the German listmembers (Helmut Zeidler?) mentioned it. Not a locker but an improvement. This is what Golf/Rabbit GTi have, not a strong grip, but enough to help a bit. There are also aftermarket kits for Golfs to improve the preload in these units, and give more 'locking' One list member has installed a Syncro full locking diff into a 2WD vanagon, major welding up of case, followed by machining out. Plus some good preliminary design work I'd bet.

If it is simply snow conditions you are considering, chains are incredible, despite their inconvenience. And they are cheap! Chains are miles better than lockers. I have been practicing lately with my diff unlocked as much as possible, to improve my driving skills. Steady speed, anticipation of sticky areas or hills/lost traction is needed, momentum will get you over a lot. It is notable that LandRover Defenders do not even offer factory lockers! They count on good traction/wheel travel to keep going. If you are going off road, dropping your tire pressures until the sidewalls have a fat bulge works wonders, but watch for rocks.

bye, Tim


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