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Date:         Fri, 3 Jul 1998 21:40:22 -0600
Reply-To:     kenstich <kenstich@BEWELLNET.COM>
Sender:       Vanagon Mailing List <Vanagon@vanagon.com>
From:         kenstich <kenstich@BEWELLNET.COM>
Organization: Central Intelligence
Subject:      Re: question for an engineer (Its Tool Time)
Comments: To: "Anthony L. Mourkas" <frankenstein@TELPLUS.NET>,
          "Vanagon@VANAGON.COM" <Vanagon@VANAGON.COM>
Content-Type: text/plain; charset=us-ascii

Tony,

Compressions Testers General - Well lets see - you've got air cooled, water cooled and a diesel -> probably means two seperate gauges as the diesel engine has a compression range around 500psi ballpark and gasoline engines rarely exceed around 165psi (your Vanagon is lower than most - 85-135psi normal and 71psi minimum !!! per Bently). I don't recommend the push-on type testers that rely on your hand pressure to force a rubber cone into the spark plug hole. I like the hose-type with screw-in fitting and an o-ring seal. It should have a pressure release schrader-type valve for zeroing and rerunning tests and a quick disconnect fitting from the gauge to the hose. Hose-type is particularly needed for your Vanagon, where the plug hole is angled and about 5in below the cooling tin.

Diesel compression tester - You don't see diesel range compression testers very often lest you go to a tool specialty store - alternately, chase down a Snap-on or Mac tool truck and ask to see his catalog - beware - the sticker shock can be near fatal. My recollection is that Snap-on used to sell a tester kit with molded plastic case - it had seperate gauges to cover both ranges and adapters for different spark plug holes/threads. Given how often you are going to use this being a home mechanic, I would advise spreading your tool dollars a little thinner, but this would be neat solution since you need two gauges/testers - and this way, they share the common parts.

What I have - When I was young, I bought a hose type (no QD fitting) - cheap no-name-brand (here is the quality story) that I still have - but when working as a mechanic, I found that a plug hole that was a little dirty would add friction causing the threaded tester fitting to rotate where it was crimped to the hose instead of threading into the plug hole ==>> very frustrating - So I went looking then as you are today - I found a tester by Milton that looked like what I wanted and bought it. Well. Milton is the company that makes air fittings and gauges that are the standard of the industry and are known for high quality - its a $30-40 unit - pleasure to use - works like a champ 15 years later.

Torque Wrench Stuff - Since you read my earlier post on torque wrenches, I'll just tell you that I wouldn't hesitate to buy the same one again (Husky Proffessional Series #39104 - 1/2in drive - click-type English/Metric scales - $55 @HomeDepot). My goal was to cover the high end - this sucker torques to 250ft-lb which covers most axel nuts (Vanagon spec is 253ft-lb for rear axel nuts) while my Craftsman beam type has a max of 100ft-lb. I've never felt comfortable not torqueing axel nuts correctly (been using the hand-calibrated breaker bar technique - cheater pipe if necessary). I've seen head bolt torque specs higher than 100ft-lb - the real point here is that you need to decide what torque range you are after - truth is that certain kinds of work require a low-range (in-lb) range wrench, but for most folks, the mid-high range wrench is the first need to cover the engine and chassis applications. I'm not familiar with what Mac/Snap-on are currently offering, but I expect that they are 2x-3x the price of the Huskey. Got any Mac/Snap-on dealers on the list ??? - Since you don't have 3/8in sockts, I'll just tell you - 3/8in wrenches will generally not cover the higher torque values, but a 1/2-3/8 adapter will allow you to use a 1/2in wrench and get you by as your tool collection grows.

Well - I'm a bit of a tool freak - good tools can make a real difference ==>> the thrill of victory or the agony of defeat - sort of thing - old cars can be stubborn - I like air tools, but got to be careful how you use them - lots of power - Couple of favorites from a former mechanic ==>> Snap-on 6pt swivel sockets (1/4in drive 10mm & 3/8in drive 13mm - the swivel is built-in to the socket) => w/extensions - awesome for inaccessible stuff.

Best regards,

Ken Stich Conifer Colorado 80 Vanagon-L 85 Prelude Si 57 Beetle (yes - BS Mechanical Eng - & of course you know what BS stands for) ---------------------------------------------------------------------------- Anthony L. Mourkas wrote: > > >I started out with Craftsman tools - still use them - but as a mechanic, > >really came to appreciate higher quality stuff - remember, you'll save a > >bundle fixing your own stuff and quality tools last a lifetime. I just got > >some Husky wrenches and a $50 1/2" click-type torque qrench at Home Depot two > >months ago - its not Snap-on, but the wrenches seem really good > >(feel/balance/finish) and the torque wrench is a pleasure to use (I've had a > >Craftsman beam-type for years). > > I totally agree about purchasing quality. I am looking to purchase a > torque wrench(s) and compression tester to add to my toolbox. Any > thoughts as to where to buy and which compression tester/features and > which torque wrench(s)/features would be desireable for working on > Vanagons and other VW's (see below). Will one wrench do? What size > drive (have 1/4 and 3/8 sockets, no 1/2)? Etc. etc................ > > Thanks, and happy holiday weekend! > > Tony > > Anthony L. Mourkas > Hampden, Maine, USA > 1981 Vanagon Westfalia > 1990 Passat GL > 1991 Jetta Eco Diesel


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