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Date:         Sun, 5 Jul 1998 23:21:05 -0700
Reply-To:     coyote <coyote@LIKEMINDS.COM>
Sender:       Vanagon Mailing List <Vanagon@vanagon.com>
From:         coyote <coyote@LIKEMINDS.COM>
Subject:      FW: desperate 1990 vanagon owner needs help!  (A LONG SAD SAGA)
Comments: To: vanagon@vanagon.com
Content-Type: text/plain; charset="iso-8859-1"

Can someone help this lady? Kyle? Please reply to Laura Davis (canfish2@CRUZIO.COM). Thanks!

P.S. Happy Fourth to our U.S. readers!

-----Original Message----- From: laura davis [mailto:canfish2@CRUZIO.COM] Sent: Sunday, July 05, 1998 2:47 PM To: vanagon-request@vanagon.com Subject: desperate 1990 vanagon owner needs help! (A LONG SAD SAGA) x-mac-creator="4D4F5353"

July 4, 1998

Dear Chris and Coyote,

I am a non-mechanically minded owner of a 1990 Vanagon Carat. I've been searching the archives of the mailing list for the last few hours, looking for answers to our particular problem, and the archives are too overwhelming to look all the way through. I don't want to subscribe to the list because I'm only interested in a solution to my own problem with my van. I love the car, but don't care about Vanagons in general! Besides, I have two little kids and I don't have the time to wade through all that e-mail. So the bottom line is that I'm hoping you can help me via e-mail or lead me to some other resources where I might find an answer. (I've been so desperate, I've considered calling Car Talk!)

Our van only has 34,000 miles on it, but we've had so much grief over this car that we're thinking about selling it. It's had a dangerous history of intermittent problems (like refusing to start, dying on the freeway or on the road, getting stuck up in the mountains) and I'm worried that my kids are going to get killed in this car one day when it dies suddenly out of the blue on the highway. It works fine for awhile, but then boom, the problems start happening again and it feels like we're driving a death trap. But on the other hand, we love the car, it's all paid for and it's a great camper (when it runs!). If we could just get a handle on what's wrong with it and fix it, it'd be a great car with many years of life in it. What I'm really looking for is some info so I can get my local VW mechanics (we're in Santa Cruz, CA.) to fix it once and for all.

I bought the van in 1992, but it was brand new (I'm the first owner) and I had it converted by Country Homes Campers in California. We've had no problems with the conversion, but rather with the van itself. Here's the miserable history of this bright red devil:

Soonafter we brought it home, we had two incidents of running out of gas when the gas gauge still registered that there was a quarter of a tank of gas left. We took it into our local Volkswagon dealer because the car was still under warranty. They repaired the gas gauge. Immediately afterwards, every time we tried to fill the gas tank with gas, the gas would overflow all over the ground, creating a hazardous situation. So we only started filling it up half full. Finally, we realized how dangerous it was and we took it back to the dealer. They were alarmed also. They said it would cost $200 to repair it because they said they'd have to remove the gas tank. We never related this problem to the problem of the gas gauge, but we probably should have. We paid the $200 and they fixed it.

Shortly thereafter, we went into the mountains and once we were at high alititude, the car started to stall when we came to a stop (but not every time). Then it wouldn't turn on. We got it towed over 50 miles to a mountain mechanic who checked all the ground wires to see if that was the problem. They were okay. Then on its own, the car mysteriously started up. When we got it home, it kept having problems, stalling when we were slowing down, stopping on the freeway, not starting. Again, these were intermittent problems. It would run fine for awhile and then we'd have a rash of troubles.

We brought it to Hennings, another Volkswagon shop in Santa Cruz. They were perplexed by the problem. They looked up the advisories on the car that had been issued by Volkswagon. They installed a boot clamp P/N 191 129 647 to correct what VW said might be an air intake boot clamp leak. They checked the ignition coil for bitumen leakage. They looked at installing a wire harness Part No. 025 906 302 to help "driveability complaints." None of this helped the problem.

They then hooked up a relay system to monitor injection system and pump -- where we were supposed to pay attention to various lights and how they went off when the car died. They replaced fi and pump relays after two weeks.

We continued to have these same kind of problems, always intermittent. Typically, we'd complain to the mechanic that the car was stalling and that it wouldn't fire/crank. Then when we'd bring it in, it'd crank and fire numerous times and work on various road tests. This has happened again and again.

Another time we took it to another garage, Volks Cafe. They said the timing was completely off and they fixed it. It seemed to help for awhile.

We've always had all scheduled maintenance.

Our problems seem to intensify when we go to high altitude.

Mechanics always say they can't help us because the intermittent problems never seem to happen when they have the car. (for instance, we just had it towed to the shop because it died and wouldn't start.....once it was towed in, it fired up.)

Theories we've had:

• it's because of something wrong the dealer did when they fixed our gas tank in 1992 • it's because of "bad" or "old" gas we've put in when we've been up in the mountains (we successfully "fixed" it once by adding gas cleaner). This could have been luck or just a coincidence. • it feels like the car just isn't getting gas -- sometimes if we crank it for twenty seconds it struggles to fire and eventually fires. sometimes it won't.

Other things we've been told:

• We've been told it's a vacuum problem and we should put a stick in the gas tank every few miles when gaining altitude to prevent vapor lock. This has seemed to help. • only use premium gas • only use regular gas • it's the distributor cap (we've replaced this too) • that that year had a bad computer that can't adjust to altitude changes and that replacing the computer won't help because the replacement would be designed just as poorly as the original.

We are perplexed and at the end of our rope. Right now the car seems totally unsafe to drive. We just had it towed back to Volks Cafe where they're going to look at it again tomorrow.

Thank you so much for hanging in for this long, sad tale. We will deeply appreciate any help or advice you can give us (or our mechanics who basically say they can't do much if the car doesn't fail in front of them...)

Sincerely,

Laura Davis and Karyn Bristol canfish2@cruzio.com (408) 425-3831

P.S. We've met a half dozen vanagon owners with similar complaints, and similar trouble resolving them.

P.P.S. Please remember that you are responding to people who don't really know the first thing about cars!


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