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Date:         Wed, 1 Jul 1998 23:31:58 PDT
Reply-To:     Sean Bartnik <bartnik@HOTMAIL.COM>
Sender:       Vanagon Mailing List <Vanagon@vanagon.com>
From:         Sean Bartnik <bartnik@HOTMAIL.COM>
Subject:      FI Weirdness -- please help
Comments: To: type2@type2.com
Comments: cc: vanagon@vanagon.com
Content-Type: text/plain

Hey all, I copied this note to Vanagon.com because I know one of the FI experts on the list, Tom Young, is there.

We are still trying to start Steve Dolan's '73 Bus with '78 FI engine. It has not started since it was re-installed in the Bus, though it certainly tries.

Here's what we have found. We presume at least part of the problem to be electrical and in the FI wiring.

When we turn the key to start, the engine cranks normally. It may catch and run for a second or two and then will die. However, when it dies, the fuel pump will strangely stay running. EVEN WHEN THE KEY IS TURNED TO "OFF" AND EVEN WHEN THE KEY IS REMOVED from the ignition lock. Note that the pump will not start running when the key is "on." The starter must operate first, then once the starter has operated, the fuel pump will remain on regardless of ignition switch position until the battery is disconnected.

We found while trying to figure this out: The fuel pump will also quit if the AFM plug is unplugged (with the ignition key off) and the same result is obtained if the ECU plug is unplugged. We expect there is some sort of power feedback loop running thru the double relay, though we are having a bit of trouble finding out where it's coming from. Note that there is some somewhat flakey wiring on the fuel pump side of the double relay wiring harness. We will take that down next time and inspect for short circuits, etc. That's a distinct possibility. Other options include a possibly bad ECU. We have both an AFM and ECU to swap in and test with.

We found that all wiring appears to be in the right place. The wiring to the starter is all good and all other FI wiring appears to be OK. I know this is really weird but if anyone has anything helpful we'd appreciate it. The thing I'm most curious about is why we have power in the system even with the key off and removed.

Thanks

Sean Bartnik Fairfax, Virginia ============================ '81 Vanagon L Westfalia '74 Karmann Ghia convertible

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