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Date:         Wed, 15 Jul 1998 18:28:53 -0500
Reply-To:     ray.wei@US.PWCGLOBAL.COM
Sender:       Vanagon Mailing List <Vanagon@vanagon.com>
From:         Yi-Ruey Wei <ray.wei@US.PWCGLOBAL.COM>
Subject:      Re: overheating??!!
Comments: To: Dan Resler <resler@LIBERTY.MAS.VCU.EDU>
Comments: cc: Vanagon@VANAGON.COM
Content-type: text/plain; charset=us-ascii

Dan, See the e-mail eariler to Jeff Wiegand "Re: Coolant & Oil". I suspect you've got the coolant leak (YES, AGAIN!!!) at "expansion tank", the coolant temperature sensor on the expansion tank, either the back (under the 3rd seat) or front heat core or somewhere else (may even be the head gasket again due to the poor head job). Vanagon has two plastic coolant tanks at engine compartment. You need to check the "expansion tank" (you have to open the engine hood to see it, not the "refill tank" behind the license plate which you keep adding the coolant (and hopefully you're using the phosphate-free type)). It must be low and caused the sensor to turn on the warning light. You disconnect the hose from refill tank to the cap, open the cap (if your AC hose block the way to loose the cap like mine, you have to loose 2 Philips screws which hold the expansion tank) and top the coolant. What happened was you have the coolant leak and use up all coolant at refill tank. Once the refill tank dries up and expansion tank will form an air pocket which can no longer get rid off unless you do the refill directly. You may have to keep checking and refilling the refill tank everyday like I'm doing right now until you find the source of the leak.

Good Luck. Yi-Ruey Wei 87 Vanagon GL Syncro w/leaking cylinder head 85 Jetta GLI w/160,000 miles Dallas ray.wei@us.pwcglobal.com

Dan Resler <resler@LIBERTY.MAS.VCU.EDU> on 07/15/98 03:29:39 PM

Please respond to Dan Resler <resler@LIBERTY.MAS.VCU.EDU> To: Vanagon@VANAGON.COM cc: Subject: overheating??!!

OK, I need some advice - what's going on here?

I was driving along in my '87 Westy yesterday when my red coolant light started blinking with the temp gauge at it's normal position. I pull over and note that the coolant reservoir is empty and the belts are all OK, plus the water pump is definitely spinning. So I fill the reservoir and get back on the road.

[Extra important info before I continue: I had my heads done about 5000 miles ago, and have about 10000 miles on a new water pump. There's no puddles under tha van, plus my fan is working OK (at least it kicks on in traffic or after I stop.]

The light is still blinking after a couple of miles, so I pull over and check things. The fluid level in the reservoir has dropped very little. Belts still OK. Hmmmmmm.

I get back on the road and notice that while the red light continues to blink, my temp gauge is reading normal. So I gingerly ride the 8 miles home and park it.

There's no sign (sound or smell) of the engine overheating.

This morning I note that the reservoir is almost empty again, so I refill it, fire it up, and hit the road. Within 100 yards the red light is blinking again!

So what's happening? The manual says a blinking coolant light means low coolant - fill the reservoir! But could the coolant be so low that I need to fill it more than once? And what is the process involved in the system emptying the reservoir ... how long should that take?

Could there be something more ominous wrong here? Is it save to drive the van if the temp gauge is normal but the red light is blinking?

dan -- Dan Resler

Dept. of Mathematical Sciences Virginia Commonwealth University Richmond, VA 23284-2014 USA email: resler@liberty.mas.vcu.edu

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