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Date:         Tue, 28 Jul 1998 06:47:05 EDT
Reply-To:     Pfunky@AOL.COM
Sender:       Vanagon Mailing List <Vanagon@vanagon.com>
From:         Patrick Foltz <Pfunky@AOL.COM>
Subject:      Re: fuel tank sizes
Comments: To: Yovanguy@aol.com, Vanagon@VANAGON.COM
Content-type: text/plain; charset=US-ASCII

I think the later years have a smaller opening where the filler neck goes into the tank. At least, that's what I found when I replaced my '80's tank with a dealer part.(Nearly $400, wholesale) Being impatient, I used a drill to take out most of the difference-the '80 inlet was about 13mm bigger in diameter than the tank I got- and then finished off with a die grinder for a snug fit. I filed the edges off so as not to cut through the gasket and have been ok since. I did rinse the tank with gasoline and blew it out with compressed air several times and well as a quick filter change after two tanks. The only small drips I get now are when the tank is full and the van is leaning steeply to the driver's side (which is rare, but up in the mountains of VA, it happens) due to the overflow vent tanks either being cracked or having poor gaskets, not my handy work. So rare, it's livewithable, for me. Huge disclaimer about safety here, I did this in a fully equipped shop and took a full, patient afternoon to make sure everthing worked out ok. Be safe and don't smoke while working on gas tanks! Patrick


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