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Date:         Fri, 27 Nov 1998 00:33:57 -0600
Reply-To:     Blue Eyes <lvlearn@MCI2000.COM>
Sender:       Vanagon Mailing List <vanagon@vanagon.com>
From:         Blue Eyes <lvlearn@MCI2000.COM>
Organization: Vexation Computer
Subject:      Heroes needed to collect data points
Comments: To: vanagon@VANAGON.COM
Content-type: text/plain; charset=us-ascii

In view of all the thousands of hours Vanagon nuts think about powering their vans along highways, why don't we have a chart showing the total load and road horsepower consumed for every speed from 40 to 80 mph? Even if you know your engine's torque curves, BSFC curves, and horsepower curves, you can't figure out your appropriate gearing without knowing your vehicle's speed/load curve. If we know speed and load, we can compute required horsepower for each speed. I want to know the exact power required to move a well defined Westy or Vanagon for each one mph increment from 40 to 80 mph. I don't know of any reasonably easy non-speculative way to be CERTAIN of (not guestimate) these figures without actually measuring the load for each speed.

Here is what I propose. The following wonderfully informative procedure would be illegal to perform on the public roads. So only brave souls who would like to be illuminated by the glowing admiration of their fellow Vanagon List members of today and for years yet to be experienced, should consider serving their fellow Bus nuts in this special service. (Sly fox attempts to seduce) This would provide all the data points needed to create an accurate chart of our vehicles' speed/load and speed/horsepower curve.

First we need a sufficiently powerful, cruise control equipped tow vehicle with an openable rear access to the passenger area. An accurate measured speed versus speedometer reading conversion chart must be generated for the tow vehicle. Actual speeds from 40 to 80 mph must be accurately known. this conversion chart would show the target indicated speedometer mph for each actual speed. This calibration can be done by timing measured mile increments between Interstate highway survey marker signs with a stop watch and calculator. This calibration procedure takes MUCH more time than actual cable towing tension tests. But calibration must not be skipped because few auto speedometers are accurate within 3 mph over this range. Why bother of doing the test without even knowing what speed you're actually going? Digital pulse speedometers calibrated at 60 mph are spot on at all other speeds, so a tow vehicle with one would be preferred. Any Lincolns with a roll down back window? I didn't think so.

Next we need a free rolling Westy or Vanagon test vehicle with its tires pressurized to their suggested Westy values. If a 100 pound kid can't keep the test vehicle rolling on level pavement once it's moving, its rolling resistance defect should be corrected before testing.

Both the tow vehicle and the test vehicle should have communication radios. CBs or hand held radios would do.

We need an accurate, easily read tension scale attached to a fixture inside the tow vehicle in a way that allows accurate tension readings to be read for each speed increment. A second person in the tow vehicle could record readings, or the driver could voice record them with a cassette recorder.

We need a tow link between the vehicles. I like strong springy water ski rope since it's elastic enough too average variations rather then make the scale dance unnecessarily. I need help in estimating how long the link should be to allow drafting effects to become trivial before the test vehicle enters air disturbed by the tow vehicle. The distance depends on the tow vehicle. A .27 coefficient of drag Passat and a Mack truck make different wind effects.

I'd really like to hear from anyone who has a line on how others have gathered this kind of information. I don't want more Gestimates. It's time to do it well instead of backward guessing on the basis of a string of assumptions as long as your arm.

This isn't beyond our capabilities. Set speed to actual 40 mph, stabilize and record tow cable tension. Increase by 1 actual mph, record observation. Repeat 39 more times and it's done. I expect the actual test would go off fairly quickly, probably taking no more than 30 seconds per observation, and perhaps less. But during this 20 minute run, the testers would be violating man made laws to sample the effects of nature's laws.

I believe Vanagon lovers would reference this wonderfully instructive data set thousands of times over the years to come. It is the logical basis for making lots decisions about our Vanagons and Westys. I know I'm asking a lot. But I'm asking all the same.

Plenty of us could convert this data to "road horsepower." Then we can plot it to a beautiful, intuitively understandable information chart that describes what you are doing every minute you drive down the highway. A printout of this belongs in your glove box. You like wall posters? I'll print up a stack of them on my C sized plotter in colors, maybe 30' by 30" if you like. It can live on VW I-net sites for all to see and print out as they may please. Let's make this happen. It's time to correct our basic information gap. Who will collect the data? We need team of heroes. John


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