Vanagon EuroVan
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Date:         Sat, 20 Feb 1999 00:39:23 -0500
Reply-To:     "G. Matthew Bulley" <gmbulley@BULLEY-HEWLETT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         "G. Matthew Bulley" <gmbulley@BULLEY-HEWLETT.COM>
Subject:      greenhorn questions: Answered

rom: Katherine Maas [SMTP:katherine_maas@HOTMAIL.COM] Katherine Sent On: Friday, February 19, 1999 12:24 PM A Message To: vanagon@GERRY.VANAGON.COM Regarding: A bunch of greenhorn questions Answered: Inserted text by gmbulley@bulley-hewlett.com

I'm relatively new to the list, have been learning alot by reading everything. I have a few questions I haven't seen answers to yet on the list. Can anyone help me out?

Oui. Moi.

1. What's a Wolfsburg, as compared to any other type of van?

Nobody is truly certain. If you search the archives you will find lengthy discussion threads on the subject, where people try to nail down the EXACT "extra" features available on each model year of Wolfsburg Edition (nicer wheels, plusher upholstery, more conveniently placed brake fluid reservoir) . Eventually we all agree on a couple things: Wolfsburg Editions had nifty badges, and higher prices than the other Vanagons available at the time...

2. What's a CV?

Curriculum Vitae. It is kind of like a resume for academics and consultants. It includes research you have worked on and publications you have written. Oooops, wrong mail list...

Let's see on a Vanagon, that would be the "Constant Velocity" Joint. Invented in the 1960's(?) by Dr. Ferdinand Porsche, these joints help transmit the rotating power through the "half axles" from the sides of the transmission out to the drive wheels. CV's are one of the coolest inventions, next to Jell-O in my mind because the overcome a really complicated problem: how to transmit rotating power between two horizontally fixed flanges, that must have tremendous amounts of unrestricted vertical travel. Your transmission is fixed to the vehicle, but the rear wheels move up and down about 15-20 inches (or there abouts) as you bounce over speed bumps, potholes, and hard-shelled animals.

To understand this problem, grab one end of a ball point pen in your left-hand thumb and forefinger, and the other end in your right-hand thumb and forefinger. Hold your hands at about the same height, and roll the pen over and over. Pretty easy, right? Now, still rolling the pen, elevate your right hand about 3 inches. Comprenday Vooooo?

The joint is pretty simple, a bunch of steel balls, and some grooved "races"' in which the balls run. They are filled with a special grease (with an unpronounceable name) that is mined on the planet Molydenus. They are covered with a "durable" rubber boot to keep out filth and grit. The boots eventually crack. The grease inside eventually gets contaminated with metal particles. Servicing the joints is nasty inmate-quality labor. Ugh.

My maintenance plan for CV's runs contradictory to my "preventive maintenance" edict...And If past events are any predictor of the future, 62.9% of the listees would disagree with me on this, but I say, FORGET about servicing them. They make a LOT of noise for months before they fail, so there is little chance you will have to tarry by the wayside with a bum CV. If you've got a regular run-of the mill van the half axles are pretty cheap, ($149 per) and most carry a decent warrantee. Costs about Harrison and two Jacksons to have both sides swapped out.

3. Is the head gasket problem something that ever gets fixed for once and for all, or is it something that requires a periodic revisit (a chronic problem)?

The head gasket problem goes away completely for many owners, those who sell their vans and buy Hondas...Just kidding. If dealt with properly, it *can* go away. There is gobs of material in the archive on this. Basically it comes down to getting the heads off, and either replacing them or doing some "JB-Weld Magic" to them, and using special coolant from there out. Like most things in life, If you take care of it competently and meticulously, it won't bite, if you half-a** it or you neglect it, you are insured a closer look at the neat paint job that road crews do to demarcate the shoulder from the travelling lanes of the road.

4. What does a "rebuilt" engine really mean? How reliable is a rebuilt engine?

Basically, it means the motor has been taken apart, had some number of the parts replaced or machined, and reassembled. There are varying degrees of "rebuilt" depending on what was replaced and machined...Reliability ranges from "Not at all" to "Far better than the VW Factory". "Reliability" is in direct correlation to the competence, experience, tools, methods, and materials of the rebuilder. Beware of the motor recently built by a local Exxon mechanic, or owner/driver who after putting all of that sweat into the van, is (for some reason) motivated to sell the motor he just rebuilt...hmmmmmmmmmmm.

Great motors come from AVP, MSHP, and a couple of others. VW makes a decent motor. Search the archives. There is nothing inherently wrong with a "rebuilt" motor; motors have service life cycles, and are designed to be rebuilt periodically. My dad's 1958 Ghia went through 4 rebuilds before the car went home to be with Jesus (who drives a '61 hot-rod Lincoln) and the little lambs, (who drive Geo Metros) in Heaven. Our current Westy had a very Shifty rebuild about 15k ago (before we bought it) and will need another in the VERY near future. No big. If you can emotionally and financially swing it, buy a Westy that is overall in great shape, but the motor is worn slap out. Buy and have installed an AVP motor and rest easy that you won't be standing on the side of the road with your bottom lip poked out.

5. I have been told that when test driving a Westi, you can tell a lot about its condition. I have been test driving a few, but am no mechanic. I listen for abnormal engine noise, see if the brakes are mushy, is the hand break tight, is the clutch loose, how does the steering feel, how smooth is the shifting (which is always rougher than my 1989 Camry). Any suggestions for other things to pay attention to?

Two things:

First, you can receive more information about the vehicle from non-mechanical clues than you imagine. Ask yourself these things before you write that check... Would I trust this person to safeguard an equivalent (to the cost of the car) sum of money for a couple of years? No? leave. Does the van "feel", smell, look, and sound cared for, or neglected. We all have a couple "little" things we ignore on our cars, but does every door c-r-e-a-k open, is the floor of the refrigerator stained from spilled food? Are things unexplainably broken or missing? Leave it. (One of the things that SOLD us on our current Westy was the owner's meticulous care. While in Europe one of the front drip-rail chrome ornamentary covers had fallen off. She found a dealership in Austria and had it replaced before she traveled on.) Is the rest of the seller's life neglected and patched together? Again, not saying that an un-manicured lawn means an unreliable van, but if this person doesn't care enough about his/her home to clean the leaves out of the gutters, or the Miller High Life bottles from the back of the Westy, what makes you think they took any better care of their van? Receipts only tell you that a repair was made. Do you see mostly receipts for repairing broken things, or receipts for PREVENTING failure? (e.g. are these for "replace front wheel bearing and spindle" or "repack front wheel bearings"...one indicates reactive maintenance, one indicates preventative maintenance)

Second: Unless you are made of money, don't buy a VW without having a dealer or COMPETENT VW mechanic perform a paid pre-purchase inspection. VW charges about $65 for this, and it can give you tremendous leverage in the negotiation process to show the current owner a detailed third-party review of the rattle-trap he wanted you to pay $13,000 for. Be patient. Look for the right van. It took us almost two years to find ours.

Thanks for any help you can give, Katherine

A pleasure...

G. Matthew Bulley Minister of Innovation and Efficiency Bulley-Hewlett & Associates Cary, NC USA www.bulley-hewlett.com (888) 468-4880 toll free ________________________________________________________________________ ____________ Get Your Private, Free Email by using the company's e-mail account on your computer at work


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