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Date:         Fri, 2 Jul 1999 11:48:27 -0700
Reply-To:     Michael Snow <mwsnow@HOME.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Michael Snow <mwsnow@HOME.COM>
Subject:      High Idle Problem Fixed! (I hope)
Comments: To: VWDiesel List <diesel@vwfans.com>
Content-Type: text/plain; charset="iso-8859-1"

This morning, I disconnected the breather from the intake at the "T" fitting above the valve cover. I started the beast up, let it warm a few minutes, and began playing with the pump. I was able to get it to hang at higher than normal idle, eliminating the blow-by question.

While doing this, I noticed that the pump was vibrating to the point where it looked blurry to me. The bolts holding the pump bracket to the block were loose and allowing the entire assembly to vibrate. I think that somehow, the frequency of the vibration at a certain engine RPM caused a fuel delivery problem within the pump, causing the engine to run at the higher RPM.

The fix (temporary): I tightened the bolts as best as I could with a 6mm allen wrench. Test drive at varying speeds up to 50 MPH showed no incidence of previous problem. The camper now accelerates and decelerates smoothly, and runs much quieter to boot! I think there should probably be some kind of lock washer under these bolt heads, but there is not on mine.

In regard to blow-by, I did notice that there is a volume of air coming though the breather hose at idle, and presumably more when cruising. No noticeable oil or fuel was on my palm after holding in front of the hose end for 15-20 seconds. I also cut 1/2 inch off the valve cover breather hose, as it was cracked. There is a fair amount of oil making its way into the breather system from the valve cover. It sprayed a few droplets on my hand, and there was a thick film of oil inside the hose. Certainly this is being burned in the combustion process, but I don't know how much it could contribute to powering the engine. It seemed to be no worse than most of the Chevrolets and Jeeps I have worked on with regard to oil traveling through the breather system. Is this normal for the 1.6?

In the next week or two, I will have an idea of oil consumption. I am trying to fix all the leaks this weekend.

Many thanks to all who took the time to help me with this. Have a good 4th of July :)

Mike Snow '82 Westy diesel


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