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Date:         Sat, 3 Jul 1999 11:17:17 -0700
Reply-To:     Steven Johnson <sjohnso@JPS.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Steven Johnson <sjohnso@JPS.NET>
Subject:      Head Gasket Leak Time....
Comments: cc: mouse1@jps.net, busgirl@earthlink.net
Content-Type: text/plain; charset="us-ascii"

Hi All,

Well, after 130,828K miles it's finally happened. The dreaded head gasket leak has reared it's ugly, ahem, head. At the beginning of this week, I noticed that the coolant recovery tank was dropping at a quicker than normal rate than I had noticed before. I had to get some distilled water as I didn't have any readily available to me on Monday morning. So I drove over to Lucky's market and grabbed a gallon along with a quart size measuring bottle and added the needed coolant right there in the parking lot. I new that I had to track down this problem, but that it would have to wait till the weekend of the 4th. So this morning I went out to the garage and emptied out the rear of the van so that could have a look see at the engine compartment and hoped that I would find a minor, easily fixable sight. Nothing doing. So I slide under and have a look at the passenger head. Whoa! Nothing like being obvious as hell. You can see the coolant oozed all over the bottom section of head. Well, that just sets it right there. I made the appropriate obsenities to fit the occasion. I knew that fortune cookie that said, "Your luck is about to change" was not a good omen. Well, at least I haven't lost my job... (knock on wood). Some of you know that I just got back from a trip around the U.S. (6,275 miles) and I'm mighty proud and happy that my van did that for me with no major hassle. So I'm not unhappy with the van for deciding to start leaking the heads at home. (THANK OH MIGHTY VANAGON GODS!)

I know from past experience that I'm not good about keeping my head when auto disaster strikes so I went back into the house to calm down and think about what I gotta do (and to take time to write up this post.) First, I need to dig up the paperwork someone sent me on how to do the gasket fix right. I'll also dig through past saved posts about it. Maybe find some web sites that show ya how to do it right too. I'll have to locate a machine shop to check the heads out and have the mating surfaces ceramic coated. Always liked that idea a bit better than the JB Weld trick.

Anyway, I know that I have to take the engine out. And it will be the engine only as the logistics of my garage are such that I cannot jack the van up in the garage as the ceiling is too low. And I do intend to keep the work in the garage as the heat in the valley has been way too high lately except for this weekend. Yeah, I hear some of you out there saying I could have this done in a weekend or less. Well that may be so if all I were doing was just the head gaskets. Well hold on there mister fixer-upper-faster-than-a-dealer-mechanics 20 point inspection. I intend to do a few other maintenance things while the engines out and I don't want to be in such a hurry that it becomes a rush job that I'll have to fix a short time later. And I AIN'T paying nobody else to do it for me. No way!

I know I'm going to replace the clutch as I tend to unintentionally abuse mine. Yes, I did take mine down Lombard Street in S.F. Probably, no definately will change the T.O. bearing. Probably a good time to replace all of the coolant and fuel hoses... (Cha-Ching! Oh-no!) Somebody's going to make some bread outta this.... Probably change the water pump, the thermostat. So which were the better clamps to use?? Yikes! This is gettin' expensive.

Did I mention - NO WAY I'm paying someone else to do this?

I'm sure I'll find other things to replace as I go along (Cha-Ching!). But if any of you have other suggestions, please let me know... Also, any of you in the Sacramento area want to see part or all of this process, you are welcome to come by and see a crazy man at work...

I don't know if I'll have the engine out this weekend or not. I want to think about and write down the strategy before I do anything. It won't hurt it to drive it another week this way (will it?). I just want to do it all right.

Thanks for reading my drivel...

Steven Johnson Sacramento, CA sjohnso@jps.net


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