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Date:         Sun, 11 Jul 1999 07:34:35 -0400
Reply-To:     Bulley <gmbulley@BULLEY-HEWLETT.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Bulley <gmbulley@BULLEY-HEWLETT.COM>
Subject:      Re: question
Comments: To: Sean Rohde <srohde@UIUC.EDU>

Sean-

Welcome (almost) to the wonderful world of VW ownership. It sounds like you have found a great van, with some relatively minor stuff to do (in the grand scheme of things).

First off, it is a tribute to the owner if the motor is still running well at 150k+. Shows good maintenance and driving. (or luck?). At 157k, the van IS due for a rebuild. Far better to do this a as a "pre-emptive" strike, than wait for a valve to drop and wreck the whole works. There are a lot of different ways to approach the task.

If you have a little cash in the bank, and a great VW shop in the area, you can have someone else do all the work ($2,000, but timeless questions about whether they did EVERYTHING right). Or, you can save a bit or cash, and heartache; pull the motor yourself, and swap it out with a great rebuilt one (from AVP, MSHP, or such). Finally, if you are REALLY daring, you can tackle the rebuild completely yourself. Ironically, I have found the cost to be about the same for either of the latter; around $1,500-$1,800, all things considered.

Considering the fact you are just learning about mechanics, I would strongly urge you NOT to try to tackle it all. Buy a rebuilt motor, and be content with the learning you receive by stripping and cleaning the fuel injection, exhaust/EGR, ignition, and cooling systems. Leave the interior of the motor until a time when you are a little more versed in technique & tools.

Replacing the starter is a 20-minute job, and most any manual can walk you through it. Wear goggles while under your bus.

Cheers,

G. Matthew Bulley Bulley-Hewlett & Associates www.bulley-hewlett.com Cary, NC USA 888.468.4880 tollfree

-----Original Message----- From: Sean Rohde [SMTP:srohde@UIUC.EDU] Sent: Sunday, July 11, 1999 3:05 AM To: vanagon@GERRY.VANAGON.COM Subject: question

I've been shopping for a bus or vanagon for a while now and I think I may have found one that I really like. I need some advice though. The 78 bus that I'm considering has 157K original miles. This does not worry me because I know that they run for ever. What does worry me however is that the engine has never been rebuilt. Most of the ones that I have been looking at have rebuilt motors at about 175K to 200K. Is this an indication that I might have to rebuild the engine soon? Also I would have to replace the starter right away. I am fully aware, and kind looking forward to it, that I will have to become quite familiar with air cooled engines and how to work on them. I plan on replacing the starter myself (the guy is going to throw in his how to book). Is it expensive to do this? Is it a big job for a first time mechanic? Is the part available uses or is new really the way to go. Any help would be appreciated. I'm going to go look at the bus tomorrow and I'm really interested in it because it is a westy that is in perfect cosmetic condition which is a big plus especially for a '78. Thanks Sean


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