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Date:         Fri, 3 Sep 1999 17:37:42 -0500
Reply-To:     Joel Walker <jwalker@URONRAMP.NET>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Joel Walker <jwalker@URONRAMP.NET>
Subject:      Re: Power mirror conversion
Comments: To: Stuart MacMillan <stuart@COBALTGROUP.COM>
Content-Type: text/plain; charset="iso-8859-1"

From: Stuart MacMillan <stuart@COBALTGROUP.COM> > Anyone ever installed these on a pre-power mirror Vanagon? Any of you > out there parting out Vanagons have two for sale? I am getting tired of > adjusting my mirrors everyday because of idiots bumping into them all > the time.

yup. fairly straightforward and simple. but there's some Gotcha!'s :(

1. there are THREE wiring harnesses required: one for each door-to-the-dash, and one more to go from side-to-side on the dash (and hook up the mirrors to the defroster switch, so if you defrost the rear hatch window, the mirrors also defrost).

2. you'll need to drill a new hole in the door. no big deal ... just put the power mirror on with the two already-there bolts (that are already holding the non-powered mirror on), and mark your place for the third hole via the "foot" of the power mirror. the trouble comes when you put the new 3rd bolt in and try to fit the "nut" on it ... the nut is really strange looking ... more like a threaded thimble. and it's hard to get fitted on up in there, and get tightened.

once you've done this, you can't go back to non-powered mirrors. well, you CAN ... but there's this extra little hole a couple of inches below the non-powered mirror. i guess you could get some plastic or rubber plug and put in it ...

i THINK (can't recall right now) there has to be a 4th hole ... for the wires. i know the wires have to go through the door, but i can't remember how i got them through there. but this hole is covered by the non-plastic mirror, i think.

now for the bad news: the plastic connector must come off the wires, cause you can't get the connector through the tiny hole where the wires have to go. no big deal, just tiny little barbs on the tops of the metal connectors (inside the plastic connector). you have to push a tiny flat needle-thingie in from the connecting end of the plastic connector, and push the little barb-thingie down ... then you can pull the wire and metal connector out the back end of the plastic connector. once you get all the wires out, you can push the wires through the door and put the plastic connector back on. MARK YOUR POSITIONS of the wires!!! write it down how the wires go back into the connector ...or you'll forget and it won't work! also, you may need to pry up a little on the barb-thingie, so it'll click into the plastic connector when you push the wire back in.

this is the hardest part of the whole mess.

3. you'll need to feed the door wiring harness through the rubber boot between the door and dash. takes a while to get it all through there.

4. the power mirror switch ... there is already a cut-out on the backside of the door panel, so all you need do is carefully cut an X in the vinyl covering of that cut-out, and fold the vinyl out of the way as you insert the switch. then hook up the wiring harness.

other than that, it's just following the bentley book and getting the right colored wires connected to the right numbered little terminals.

took me about one saturday afternoon, cause i was looking and thinking and looking and reading the book and looking and thinking ... then i drilled the hole and had no choice but to go on with it. :)

hope it helps. joel


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