If the system was bled properly and the actual operating = temperature (as measured at the engine by a reliable instrument) is in spec, the next = step is to check it for HC in the cooling system. Requires a chemical test (tester available from NAPA or other FLAPS) or an exhaust gas sniffer - any HC = in cooling system means leaky head gaskets or cracked heads.
 
I presume you mean out of the overflow reservoir behind = the license plate when you say "from under the coolant = expansion tank cap"? You say you replaced the tanks and caps - does that mean = with new parts, or used? The cap IS supposed to open and close to allow small = amounts of coolant to transfer back and forth between the overflow and main = tanks, but if the stuff is overflowing the overflow, that's going too far. = Could be a bad cap, although that would be unusual, if it's a new one. I once = had a reservoir tank chronically leaking into the overflow - turned out the = plastic was eaten away at the surface that seals the bypass seal against the tank.
 

Coby = Smolens
Valley Wagonworks =
VW Bus and Vanagon Specialists =
"Intimately acquainted with VW Vans since 1959"

1535 SF = Drake Blvd, San Anselmo, CA 94960
415-457-5628

 
 
 -----Original = Message-----
From: Vanagon Mailing List [mailto:vanagon@GERRY.VANAGON.COM]On Behalf Of = jeff emrick
Sent: Friday, August 24, 2001 2:56 PM
To: vanagon@GERRY.VANAGON.COM
Subject: Coolant leaking

After driving my 84 Vanagon I = notice coolant coming from under the coolant expansion tank cap.  I'm not sure = if the van is running hot or not.  The water temp gauge doesn't work = well all the time.  The cap is on tight.  I just replaced the coolant = and refill tanks and caps, new thermostat, coolant,  and bleed the = whole system.  Is the cap supposed to open and close to allow for a = pressure release?  Could I just have a bad cap?  Any thoughts would = be appreciated.  Thanks, = Jeff