I had the same problem.  No lights between Joshua Tree and Big Sur, so no night driving.  I took the switch out in Big Sur State Park (it was dark due to the California power shortage) and cleaned the contacts with a pocket knife.  No problem since.  Fortunately, the switch is clipped together (not glued or sealed), so it can be opened rather easily.  Be careful, though, since there are a half-dozen or so tiny springs in it that can and do fly in all directions.  There is also a steel ball bearing that helps the rocker switch hold its position which I lost it in the leaves and gravel of the camp ground.  Very frustrating. The switch worked anyway, and I replaced the ball when I got home with a bearing from a bicycle wheel.  When I took at apart at home to replace the bearing I also cleaned the contacts again with some fine sandpaper.   It was clear, by the way, that some of the contacts were burned from sixteen years use.  If you do take it apart, do it slowly and carefully noting the position of the pieces.  It's somewhat of a Chinese puzzle to put back together again.

Good luck.

Charles
'85 Westy

At 06:38 AM 9/16/01 -0400, Kenneth D Lewis wrote:
Bob;
        First check the ground clusters behind the fuse block. These tend to corrode due to leaky windshields. Most likely is the under-engineered light switch. Check out my web page on how I added relays to cure this problem. On an electrical competence level of complexity between five(deals with complexe electronics daily) and zero(doesn't know which end of a soldering iron to hold) I rate it at three and a half.
On Sat, 15 Sep 2001 23:49:08 -0600 Bob Stevens <mtbikerbob@MSN.COM> writes:
First time poster/reader....yur all a blast...good info. My problem: my headlights go out periodically on long trips. I'll go into a gas station to fill and turn things on and only get parking lights. No wipers or right stalk lever functions at all. Pulling back on left stalk and holding it gets me brights. Lights come back on usually at end of day of use of vehicle, when it gets dark. Weird thing happens: if I hold the left stalk/high beams on and mess with the right stalk, the wipers finally come on then I can turn on the headlights with the dash switch.
This happened a year ago an I replaced both stalk levers and have only recently been getting this light thing again. Whaddya think?





Bob Stevens
Don't count the days,
make the days count!


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