Been there done that. The only =
tool that
is needed other than a few wrenches and a hammer is a press. I =
looked at
what was in the manuals, but they make it too difficult. To start =
with,
you need to remove the wheel, and rotor. to remove the rotor, you =
will
have to remove the brake caliper. Remove the bolt on the lower =
half of the
upper ball joint, the two bolts on the back side of the brake caliper =
and remove
the caliper (no need to disconnect the brake line). Take rotor off =
as per
manual. Unbolt the lower ball joint and tie rod end. Loosen =
the
adjusting bolt on the tie rod end. Now here is the part that may =
have
everyone screaming, but it worked for me. Break out a good heavy =
hammer,
though not too heavy don't want to accidentally break anything. =
Start
tapping the bottom side of the tie rod end until it is loose then remove =
it. now do the same with the upper ball joint and lower ball joint =
except
tap the lower ball joint from the top, the bottom will come later. =
That
should have gotten the steering knuckle off for you. Now since you =
are at
this point, I did a few "might as wells" I replaced the =
upper
control arm bushings and did the brakes. Figured it couldn't =
hurt.
Now that you have the steering nuckel off lay it on the floor and start
hammering on the bottom of the lower ball jont until it comes out (which =
was
rather easy for me). Now it is time to put everything back =
together.
This is where you need a press, but you can take the lower ball joint =
and the
steering nuckle to a shop and pay for that part, you are sill saving a =
lot of
money still. If you have access to a press then take a pipe or =
something
that will fit over the top of the lower ball joint (no need for =
expensive VW
tools here!! :>) I used a large deepwell socket! now press the =
lower
balljoint home. Everything now bolts together the opposite way it =
was
removed. The only difficulty I had here was torquing the ball =
joint bolts,
couldn't get the torque wrench to fit, but I am sure that there are =
special
expensive addapters that will fit. What I did was tighten =
the life
out of the bolts.. they are probably large enough to handle alot. =
Even if
they were a little loose, the way they are set up, your front end won't =
fall
off. Now if you get the new alignment and it doesn't drive =
straight, look
at the sheet the shop gives you and make sure they did all of the
adjustment. Don't let the service people tell you that a part =
wasn't
adjustable because they all are (Camber, caster and toe). Better =
yet, have
them check the alignment machine before the service and get a print out =
of your
van to see if the machine has the updated informaton including all of =
the
ajustments and how they are done. I took mine to Sears and they =
did that
for me. The printout had pictures of all of the adjustment points =
and how
to adjust them. Only one of their alignment machines had the =
information
correct for the vanagon so make sure to check if you want it done =
right.
If you still can't drive straight after all that, check your tires, mine =
were
out of alignment so long that they decided where they wanted to
go!!
Tools required to change ball joints:
1 common hammer
open end wrenches 13, 15, 19, and a few larger? =
can't
remember. I did have to use 2 together to get some extra
torque
pliers for cotter pins
press (could probably use a large bench =
vise)
Torque wrench
something stable to hold front end up (you gotta get =
underneath and dont wanna get squished)
Bentley manual (gotta pray every once n =
awhile)
Big screwdriver to hold up brake =
caliper
NO VW TOOLS REQUIRED!!!!
This job is not too difficult but rather time =
consuming.
I paid about $200 for all of the parts including the upper control arm =
bushings
and brake pads. Bought all of it from Ron at The Bus Depot except =
for the
pads.
Let me know if you have any more =
questions.
Pete
83.5 =
Vanagon
Took my van in for a wheel
alignment-requires upper and lower ball joints and tie rod
ends.
Tried getting info from archives =
but it
times out.
So has anyone tried changing =
above
items?
Is it worth trying to do myself =
or let a VW
mechanic do the job?
I have the Haynes and Bentley =
manuals-the
upper ball joints and tie rod replacement I think I can do but the =
lower
ball joints look difficult in the VW tools required.
Does anyone have exact location =
in
archives(Month,Year) of above info?
Any opinions/suggestions
welcomed.
Thanks
GerryR