Hey list,
I just thought I would write a few thoughts about
Vanagons. A 91 GL is my only car. I picked it up early =
last
spring to replace my 84 GL. I guess that I have been driving =
Vanagons for
about 6 years now and I really love them. Way back when, I also =
had a 65
split window Deluxe Bus. Since July, I have run into a number of =
busses
that I couldn't pass up. I have been buying them, fixing them, and =
selling
them. Two of the ones I got were parts cars. The rest, 3 =
Westy's and
a GL are sold or for sale. Most have needed engines.
I have dismantled 2 - 1.9 and 1 -2.1 engines during the course of =
this
period. One 1.9 had 85,000 miles and a broken crank shaft (I =
believe it
was lugged a lot). The heads were in very good shape, but with a =
minimal
amount of corrosion. The other 1.9 had a very badly burnt =
valve and
the both heads were cracked between the seats. The corrosion was pretty
bad. The 2.1 had 2 broken con rods and 2 holes in the block. =
The
heads were very corroded. In all three cases, the =
corrosion happened
only between the heavy rubber head gasket and the head. There was
absolutely no corrosion in any area that anti freeze comes in contact =
with. All
3 of these engines came to me with green anti freeze in them. I =
can only
conclude that the anti freeze has nothing to do with the corrosion of =
the
heads. None of the studs had any appreciable amount of corrosion
either.
That said, I am in the practice of using phosphate free anti =
freeze
and distilled water anytime I drain and flush one of these =
systems. I just
took the green stuff out of my 91 today. The rear heater core was =
leaking
and I replaced it with a new one (Bus Depot) along with a new =
valve. I
also replaced the thermostat and both temp. senders. The 91 has =
been
running cold since I got it. I didn't worry about it too much this =
hot
summer, but wanted to be sure that I was heating up the oil since it has =
turned
cold. The 2.1 thermostat housing works very well and I think it is =
a big
improvement over the 1.9's with one exception. My 91 is very clean =
and the
body is totally rust free underneath. The engine is clean =
and the
air tubes on the fuel injection are still about 90% painted. =
However,
the bolts on the thermostat housing were completely rusted. The 4 =
that
hold the cover on were rusted to the point that a 10 mm, six point =
socket
slipped around the hex. The 2 bolts that hold the housing to the =
head were
Allen socket heads. They were so bad I could not get the Allen =
wrench into
the holes even after I scraped all the loose rust out. I ended up =
using
vice grips to remove the housing and then the cover. Where is the =
good
German engineering in the fasteners in the engine compartment?
The end result is great though. I now have plenty of =
heat and I
think the car runs better now that it is warming up enough. =
Tomorrow, I
will start into replacing the front heater fan in an 86 GL. That =
should be
fun.