Date:         Fri, 8 Oct 2010 13:23:29 -0700
Reply-To:     Roger Whittaker <rogerwhitt1@GMAIL.COM>
Sender:       Vanagon Mailing List <vanagon@gerry.vanagon.com>
From:         Roger Whittaker <rogerwhitt1@GMAIL.COM>
Subject:      Re: Vanagon Winter Storage and or annual inspection
Comments: To: "Jack R." <jack007@comcast.net>
In-Reply-To:  <012101cb6714$f3cbaed0$db630c70$@net>
Content-Type: text/plain; charset=ISO-8859-1

dear list maker listee
good list
thnx

On Fri, Oct 8, 2010 at 11:16 AM, Jack R. <jack007@comcast.net> wrote:

> Found this on Samba... added a few things to the list.
>
>
>
> Any other suggestions on things to look for before a big trip or winter
> storage?
>
>
>
> Engine Mechanical
>
> ___ _____ Any Abnormal noises
>
> ___ _____ Check for engine fluid leaks (Oil, Fuel)
>
> ___ _____ Compression test: (disconnect coil, remove ALL plugs)
>
> ___ _____ 1. Dry: 1____________ 2____________ 3____________ 4____________
>
> ___ _____ 2. Oiled: 1____________ 2____________ 3____________ 4____________
>
> ___ _____ Plug condition? (OK? Burnt? Oily? Sooty?)
>
> ___ _____ 1____________ 2____________ 3____________ 4____________
>
> ___ _____ Oil Pressure: idle_______ 4000 RPM_______
>
> ___ _____ P/S, Alt, & A/C Belts not cracked, not frayed, deflection correct
>
> ___ _____ Check water pump for leak at weep hole, pump noise/wine
>
> ___ _____ Visual check of fuel lines from pump-firewall-injectors!! If
> original lines REPLACE!!!
>
> ___ _____ Fuel Pressure: _______
>
> ___ _____ Visual check of Vacuum hoses/lines stiff? Patched? Capped?
> Missing? Cracks on ends?
>
>
> ___ _____ Visual check air intake system, AFM, check electrical
> connections?
>
>
> ___ _____ Vacuum Idle: _______ 4000 rpm: _______
>
> ___ _____ Tune up parts Cap, Rotor, Plugs, Air Filter, distributor, coil
> etc
>
>
> ___ _____ Oil level/color
>
> ___ _____ Power steering fluid level/color
>
>
> Electrical Systems
>
> ___ _____ Battery voltage ____________ volts, load test
>
> ___ _____ Alt/Chg Volts/Amps: idle____________ 4000 RPM____________
>
> ___ _____ Engine compartment wiring harness not loose, not frayed, oxidized
>
> ___ _____ Engine compartment relays in the black box, check fuses for
> corrosion and proper contact
>
> ___ _____ Starter motor/ wiring from battery/alternator
>
> ___ _____ Battery cables, ground points (Battery case, Cyl head, tranny,
> dash star)
>
> ___ _____ Spark plugs (NGK - B6ES)/coil wires cracked, water spray test
> check for sparks jumping ?
>
>
> ___ _____ Check lights, bulb contact points, add di-electric grease where
> needed
>
>
> ___ _____ Visually inspect exposed wires, chassis grounds - clean and
> reattach, O2 sensor wires, etc.
>
>
>
>
> Cooling System
>
> 1.     Flush and Fill Cooling System - use
> http://yhst-1918367471896.stores.yahoo.net/peliang12.html also add
> http://www.redlineoil.com/Products.aspx?pcid=10 (do this every 5 years
> with
> this coolant, every 2 years with other phosphate free coolants)
>
>
> ___ _____ Cooling system pressure test & check for external leaks, pressure
> cap
>
> ___ _____ Cooling Hoses no bulges or soft
>
> ___ _____ Check reservoir/expansion tank for cracks
>
> ___ _____ Check Rad Fan Motor on Hi-Low speed, Relay
>
> ___ _____ Check PH condition of coolant (Acidity/Phosphate) - or replace if
> due
>
> ___ _____ Coolant level/color
>
>
>
> Braking System
>
> ___ _____ Brake disks/drums grooved? LF_____, RF______, LR______, RR______
>
> ___ _____ Measure % Discs/Drums & Linings/Pads LF_____, RF______, LR______,
> RR______
>
> ___ _____ Visual check of rubber brake lines, cables for leaks, brittle,
> cracked ?
>
> ___ _____ Master/Wheel cylinders Inspect for leaks from, brake pedal test
>
> ___ _____ Brake fluid level/color (Use Castrol LMA dot 3/4 fluid)
>
> Suspension/Steering
>
> ___ _____ Steering wheel play
>
> ___ _____ Tie rods inner & outer straight? Tie rod end boots intact?
>
> ___ _____ Ball joints upper & lower boots intact
>
> ___ _____ Control arm upper & lower bushings
>
> ___ _____ Engine and transmission mounts
>
> ___ _____ Front & Rear Suspension: Springs, Spring mount and Shocks
>
> ___ _____ Check shock absorber action (bounce test) and component leaks
>
> ___ _____ Check CV joints, 2 tight 360' turns each way. Any noise, cv boots
> intact?
>
> ___ _____ Check power steering for leaks and noise, steering rack boots
> intact
>
> ___ _____ Check front & rear wheel toe in/toe out
>
> ___ _____ Wheel bearings move wheel on hoist check wear/play, Axle bolts
> torque, cotter pin in ?
>
> ___ _____ check Tires wear LT / "C" Tread? Bulges? Cracks?
>
> ___ _____ check Rims Bent? Rusted? Cracks? Wheel bolts up to torque ?
>
>
> Auto Transmission
>
> ___ _____ check for slippage
>
> ___ _____ Check for leaks from all components
>
> ___ _____ Check for leak in tranny cooler aluminum heat exchanger
>
> ___ _____ Gear oil level/fluid color
>
> ___ _____ Transmission fluid level/color
>
>
> Road Test
>
> ___ _____ Automatic transmission shift points?
>
> ___ _____ Any noises/vibrations when accelerating, coasting, decelerating,
> braking?
>
> Any Other general comment recommendations
>
>
>
> Prior to Winter Storage:
>
> 2.     Fill fuel tank and add 1 can of Seafoam to stabilize fuel
>
> 3.     Change/Replace Fuel Filter - Every 5 years or 30k miles. Bosch PN:
> 0-450-905-030
>
> 4.     Change Oil and Mann Filter (use TOTAL Quartz Racing (ELF) 10W-50 5L
> Synthetic Motor Oil from S&G
>
> 5.     Clean K&N Filter and re-oil, or install K&N Air Filter Part E-2475
>
> 6.     Treat all rubber with protecting conditioner (including weather
> stripping)
>
> 7.     Drain water storage tank
>
> 8.     Hook up battery float charger
>



--
roger w
 From Proverbs:
Under three things the earth trembles, under four it cannot bear up: a
servant who becomes king ...
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